ACA designs and builds assembly cells for manufacturers who need dependable, repeatable, and efficient production. Every product is different, and so is every assembly process — which is why each system is engineered around your exact requirements. Our team develops custom automated and semi-automated solutions that improve consistency, reduce labor strain, and support long-term manufacturing reliability.
Common Applications:
- Synchronous / Asynchronous Systems – Built to match your required takt time and workflow.
- Rotary Dials – Compact, efficient systems for high-volume part assembly.
- Fully Automated Cells – Hands-off production for maximum throughput and repeatability.
- Semi-Automated Cells – Operator-assisted stations that improve accuracy and ergonomics.
- Insert Assembly – Precision placement for tight-tolerance components.
- Robotic Assembly – Flexible, scalable solutions for complex or changeable tasks.
- Dispensing – Controlled adhesive, lubricant, and sealant application.
- Bowl Feeding – Automated part presentation for small or irregular components.
- Welding – Integrated welding processes for consistent, repeatable joints.
Featured Case Study
Automotive Seat Sensor Assembly
Challenge: Overcome the risks of manual soldering of sensors which is inconsistent and leads to too much scrap material. Reduce manual labor to improve consistency in output, efficiency, and cost-savings. Automate serialization of parts.
Solution: A hybrid manufacturing system with 12 stations; 2 of them with manual operators. Main function is to assemble a sensor from raw parts- including programming, assembly, soldering, serialization, and 100% testing/failure analysis on each station. Machine maintains an extremely tight tolerance to ensure consistency, logs data, and locks the fixture so operators can’t pull the parts out unless they are complete.
This machine increases the efficiency and consistency of output from 1 part every 30 seconds to 1 part every 8 seconds. Overall ~27% increase in efficiency.
Video Gallery
Plastic Cap Inspection and Assembly Machine
Seat Sensor Assembly Machine
Busbar Assembly Machine
Piston Assembly
Let Us Solve Your Assembly Challenges
We view our clients not just as customers, but as long-term partners. Let's work collaboratively to design assembly automation solutions that deliver you measurable results.